Machines and plants for the production of metal springs
We have a wide range of modern machines and systems for the production of technical springs and bent wire parts.
Our modern machinery and equipment for the production of technical springs and bent wire parts offer efficient and precise production.
The machines and systems enable the automated production of small and large quantities with high quality and consistency.
Precise dimensional accuracy and shaping are achieved through advanced control technologies and precise tool guidance.
Our machinery and equipment for the production of technical springs and bent wire parts offer a wide range of processing options different wire diameters, materials and geometries to meet the specific needs of customers.
With short set-up times and fast production cycles, they contribute to the efficiency and economy of production.
In addition, our machines and systems also enable complex shapes and special spring types such as torsion springs or special springs. Our machines and systems make a significant contribution to the manufacture of technical springs and bent wire parts with high quality, precision and productivity.
For the production of technical springs from round wire, we use machines (CNC wire bending and winding centers) from WAFIOS from the series FMU, FTU and FSE:
WAFIOS CNC wire bending and winding centers are characterized by their versatility, accuracy and efficiency. They are able to precisely bend and wind wire materials of different diameters and materials. This enables the production of a wide range of bent wire parts such as springs, hooks, brackets and other complex components.
The main features and advantages of CNC wire bending and coiling centers are:
CNC control: The machines are equipped with state-of-the-art CNC controls that enable precise programming and control of the bending and winding processes. This ensures high repeat accuracy and process stability.
Flexibility: Due to the versatile equipment of the machines, different bending and winding configurations can be realized. The tools can be easily exchanged to enable quick adaptation to different production requirements.
Automation: WAFIOS machines are designed for high productivity and efficiency. They have automatic feeding systems that continuously and precisely control the flow of wire material. This shortens the production time and minimizes the waste of material.
Precision: The CNC control and the high-quality guide systems of the machines ensure high precision when bending and winding wire. This is particularly important when manufacturing complex bent wire parts where tight tolerances must be maintained.
Quality control: WAFIOS CNC wire bending and coiling centers are equipped with advanced sensors and measuring systems that enable real-time monitoring and quality control during the production process. As a result, faulty parts are detected early and rejects are minimized.
Efficient use of materials: The machines optimize the use of wire materials by minimizing waste and maximizing yield. This leads to efficient use of resources and reduced material costs.
WAFIOS CNC Wire Bending and Winding Centers are used in various industries, including automotive, electronics, household appliances, medical technology and many others.
They enable the cost-effective production of high-precision bent wire parts in large quantities.
Products made of flat or strip material can be manufactured in our factory using BIHLER stamping and forming machines:
BIHLER is a well-known manufacturer of stamping and forming machines that has been offering innovative solutions for metal processing for decades. Their stamping and forming machines enable the precise and efficient production of stamped and bent metal parts in large quantities. With their outstanding technology and flexibility, they offer numerous advantages for companies in various industries.
The stamping and forming machines from BIHLER are characterized by the following features:
Versatility: The machines are capable of processing a variety of materials such as steel, stainless steel, aluminum and copper. You can punch, bend, emboss, and add additional fasteners such as threads or rivets to complex shapes. This makes them suitable for a wide range of applications, from electronics and electrical engineering products to automotive components and household appliances.
Automation: BIHLER's stamping and forming machines are equipped with state-of-the-art controls and automated feed units. This enables a continuous production flow and minimizes the amount of manual work. The automated material feed and tool change ensure high productivity and short set-up times.
Precision and quality: BIHLER machines guarantee high precision in the manufacture of metal parts. Due to their advanced control technology and high-quality tooling systems, tight tolerances are maintained and product quality is guaranteed. This is particularly important in industries that place high demands on dimensional accuracy and surface quality.
Flexibility: BIHLER stamping and forming machines have a modular structure and can be adapted to specific production requirements. With a variety of optional tools and additional equipment, you can integrate different machining steps and processes. This enables them to produce complex metal parts in a single operation.
Efficiency: The stamping and forming machines from BIHLER are characterized by their high productivity and economy. Through the use of multiple tools, which enable the simultaneous processing of several parts, and optimized production processes, the output is increased and unit costs reduced. This leads to efficient use of resources and improved competitiveness.
BIHLER stamping and forming machines are used in various industries, including the automotive industry, electronics, medical technology, household appliances and many more. They offer companies the opportunity to produce complex metal parts with high precision, quality and efficiency.
In addition to state-of-the-art bending machines, we have automatic box stackers, box changers that enable production in allow defined units.
In addition, we use various mobile and static tempering furnaces.
A Trowal system for vibratory finishing of stainless steel parts enables perfect surfaces of the metal springs.
A Trowal line is a special type of machine used in surface engineering: It is also known as a vibratory finishing system and is used for the surface treatment of workpieces by vibratory finishing or vibration processes.
The Trowal system consists of a closed drum or container in which the workpieces to be machined are placed together with grinding wheels, grinding or polishing media and water or a special grinding medium. By rotating or vibrating the drum, the workpieces are set in motion and at the same time brought into contact with the abrasive media.
The purpose of a Trowal system is to finish, clean, deburr or polish the surface of the workpieces. The movement of the workpieces and the action of the grinding media remove bumps, burrs or impurities on the surface, resulting in an even and smooth surface structure. This can serve both aesthetic and functional purposes, e.g. improved optics, increased wear resistance or easier assembly.
Trowal systems offer a number of benefits including:
Efficiency: Through the use of grinding media and special processes, several workpieces can be processed at the same time, which leads to high productivity.
Flexibility: The selection of the grinding media and the control over the process parameters allow the adaptation of the surface treatment to different materials and requirements.
Quality improvement: Uniform surface finishing can reduce or eliminate unevenness, bumps or contamination, resulting in improved surface quality.
Cost-Effectiveness: Trowal equipment allows automated and repeatable surface finishing, reducing labor time and costs.
Trowal systems are used in various industries such as automotive, aerospace, medical, jewelry and many others where high quality surface finishing is required.
Your contact for the production of technical metal springs :
Christian Neumann
Tel: 0212 / 3824187-3
neumann@schmid-federn.de
For all our products made of round wire and wire strip material, we have a machine park with a wide variety technical possibilities available. We also have our own tool shop in-house.
Request a free quote now: Tel.: 004921238241873
Request a free quote by email now
Reiner Schmid Produktions GmbH Specialist and expert for the manufacture, production, production, development and sample production of torsion springs, double torsion springs and bent wire parts.
Abstract:
The manufacture, production and production of torsion springs, double torsion springs and bent wire parts is carried out in small series, large series and variant production.
The calculation, development and testing of torsion springs, double torsion springs and bent wire parts takes place before each production.
We offer customers a comprehensive application-related service such as advice, calculation, development and sample production for torsion springs, double torsion springs and bent wire parts.
Keywords:
torsion spring, torsion springs, double torsion spring, double torsion springs, bent wire part, bent wire parts
The torsion spring:
Cylindrical torsion springs or also known as torsion springs, helical torsion springs are widely used and versatile machine elements components in the world of mechanics and spring technology.
The structure of a cylindrical torsion spring consists of a wire that is wound in a helical shape around a central axis in even turns.
torsion springs are used to absorb and release a rotating movement, a torque or a force and to guide the movement of the legs.
torsion springs are characterized by the ability to absorb and release deflections, forces or torques around a rotation axis and to guide the rotational movement.
torsion springs usually have a cylindrical spring body on which two legs are arranged.
The legs can be arranged tangentially, radially or axially, whereby each leg can have a different arrangement. Different spring end shapes can be attached to the end of the two legs, e.g. straight leg, hook shape, eyelet shape, round or square.
The terms "torsion spring", "torsion spring" and "torsion spring" refer to the same component.
More detailed information about torsion springs, torsion springs, torsion springs - torsionally resilient wound metal spring ...
The double torsion spring:
Double torsion springs, double torsion springs and double torsion springs are widely used and versatile machine elements in the world of mechanics and spring technology.
The structure of a double torsion spring consists of a wire that is wound in a helical shape in even turns to form two separate spring bodies. The two spring bodies are connected by a wire, which is usually designed as a U-shaped web.
The legs or spring ends of the double torsion springs are usually attached to the outside of the respective spring body. The force or torque is introduced either via the U-shaped web or via the legs. The double torsion spring is usually guided via a mandrel, axle or bolt.
Double torsion springs, double torsion springs and double torsion springs are used to absorb or release a rotating movement, torque or force. Double torsion springs are characterized by the ability to absorb or release deflections, forces or torques around a rotation axis. The legs can be arranged tangentially, radially or axially, whereby each leg can have a different arrangement. Different spring end shapes can be attached to the end of the two legs, e.g. straight leg, hook shape, eyelet shape, round or square.
More detailed information on double torsion springs, double torsion springs and double torsion springs ...
The wire bent part:
In practical use, standardized wire bent parts such as spring rings, snap rings, retaining rings, clips, pins, etc. are found. A paper clip or a staple clip also belongs to the wire bent parts, wire form springs and bent parts.
However, in practical use, non-standardized, individual, application-specific designed wire bent parts are mostly used. Wire form springs and bent parts are used.
The focus is on the function of the component: e.g. securing, protecting, holding, positioning, clamping or springing.
Wire form springs, wire form springs and bent parts made of spring steel wire are important components in various industries and applications. Bent wire parts are special machine elements that usually have springy properties.
They are made into a specific shape by bending wire and offer a variety of advantages in terms of flexibility, cost-effectiveness and functionality.
More detailed information on bent wire parts, wire form springs and bent parts ...